HYBRID BOND Diamond and CBN products

 

Making Easy Work of the Hardest Materials in Grinding

• Superior Wheel Life and Long Dressing Interval

• Increased Productivity while Lowering Process Costs

• Excellent Precision at the Highest Feed Rates

 

ABOUT hybrid BOND

Our custom-formulated bonds combine the best of two or more different types of bonds — Resin Bond, Metal Bond, etc. — and/or processing methods to create a “Hybrid” that encompasses enhanced properties to deliver high performance results for some of manufacturing’s toughest grinding applications. 

We know one size does not fit all; our Hybrid wheels are tailor made and manufactured to fit our customers’ specific needs. For example, we have found a Hybrid Bond to be ideal for grinding carbide and HSS tools. Whether you are making tools from solid or regrinding, Hybrid grinds fast, cool, and sharp.

INTRODUCING Advanced Bond Technology

EVO Hybrid Bond Case Studies
Flute Grind for the Cutting Tool Industry
Flute Grind for the Cutting Tool Industry

Workpiece: Ø3/4”, 3 flute end mill, 40˚ helix
Machine: ANCA MX7
Coolant: Oil

CDT Hybrid Fluting Wheel
CDT Hybrid Fluting Wheel

Specifications:
1B1R 5 x 1/2 x 1-1/4
D320-HE-28-MK 3/8 PC V=15

*Vs. Competition’s D91 Hybrid Wheel

Fluting Cycle Reduced by 80%*
Fluting Cycle Reduced by 80%*

Fluting was originally done in 2 passes. The CDT Resin Hybrid Bond achieved a single pass at double the feed rate with no damage to the workpiece, while achieving a 25% increase in finish.

Primary and Secondary Grind for the Cutting Tool Industry
Primary and Secondary Grind for the Cutting Tool Industry

Workpiece: Ø1/2”, 3 flute end mill, 40˚ helix
Machine: ANCA MX7
Coolant: Oil

CDT Hybrid 11V9 Wheel
CDT Hybrid 11V9 Wheel

Specifications:
11V9 3-3/4 x 1-1/2 x 1-1/4
D320-QE-28-MK 1/8 PA

*Vs. Competition’s D64 Hybrid Wheel

Primary and Secondary Cycle Reduced by 70%*
Primary and Secondary Cycle Reduced by 70%*

The Resin Hybrid Bond increased the primary and secondary operations by 4 times while continuing to produce a better finish.

 

eVO Hybrid BOND

for the cutting tool industry

One tool certainly does not work for every application. In our EVO Hybrid Series engineered specifically for the Cutting Tool industry, these grinding products are tailored to very specific tool grinding applications using advanced bond technology. Flute from solid, regrind, gash and end work, and relief.

Designed with just the right mix of properties from resin bond and metal bond, EVO Hybrid Bond grinding wheels achieve extremely efficient results. It is the perfect solution for grinding round tools. Whether you are making tools from solid or regrinding, the EVO Hybrid Series achieves faster cycle times without losing your wheel edge.

HyBRID FUTURE

New hybrid bonds and technologies continue to be developed to bring enhanced grinding performance FOR specific production processes.

 

Check with our Research and Development department to see if a Hybrid solution might enhance your facility’s grinding processes.

 

Abrasive Utilization

Every wheel CDT produces is customized to our client’s specific needs. Below is a list of common applications for Hybrid Bond Grinding Wheels, but we thrive at finding unique solutions aimed at increasing performance and reducing waste. Contact us for a quote.

By Materials

We recommend hybrid bond grinding wheels for:

  • Tungsten Carbide

  • Ceramics

  • Technical Ceramic

  • Non-Metallics

  • Aluminum Oxide

  • Silicon Carbide

  • Metal-Ceramic Composites

By iNDUSTRY

Common industry applications include:

  • Cylindrical

  • Blanchard

  • Tool & Cutter

  • Carbide Inserts

  • PCD/CBN Inserts

By MACHINE

CDT frequently supplies grinding wheels for machines by the following original equipment manufacturers (OEMs):

  • Walter

  • ANCA

  • Rollomatic/Strausak

  • Star

  • Vollmer

  • Agathon

  • Waida

  • EWAG

  • Wendt

Download Product Sheet

Download Product Sheet

HYBRID Bond Resources